铁艺大门制作的过程

　　The process of making iron gates

　　铁艺做为文化的传承，绝对不是所谓生产流水线可以造就的。它的定位不简单的是铁制品，更多的是众多艺术家的设计给予它的灵魂，增加它的艺术性。

　　Iron art, as a cultural heritage, cannot be created by so-called production lines. Its positioning is not simply iron products, but more importantly, the designs of numerous artists give it soul and increase its artistic value.

　　第一：铁艺制作首先要与客户进行详细的沟通，客户的审美条理和爱好、风格要求、产品功能、材质要求、外形要求、构造强度要求、外表结果要求、施工现场状况、与现场其他工序共同状况等等，都要清晰掌控。在了解客户要求的前提下，再对房屋、园林所在地环境进行调研，综合各方面的条件进行全方位的解析。设计人员会从各类综合要素统筹布置构图设计，发挥创造力和想象力，从专业的角度与客户沟通，使两者的意向趋与一致。设计构图方案确定之后，设计师先手绘多张草图，经客户甄选之后，再出3D结果图或CAD图纸。

　　Firstly, the production of wrought iron requires detailed communication with the customer, including their aesthetic preferences, style requirements, product functions, material requirements, appearance requirements, structural strength requirements, appearance results requirements, construction site conditions, and common conditions with other processes on site, all of which must be clearly controlled. On the premise of understanding the customer's requirements, conduct research on the environment where the house and garden are located, and comprehensively analyze the conditions from all aspects. Designers will coordinate and arrange composition design from various comprehensive elements, unleash creativity and imagination, and communicate with clients from a professional perspective to align their intentions. After the design composition scheme is determined, the designer first draws multiple sketches by hand, and after being selected by the client, produces a 3D result or CAD drawing.

　　第二：在图纸放样时，铁匠师傅依照1:1的比例刻画出各个部件，对原材料进行锻轧和歪曲。锻砸加工时，有冷锻和热锻，因材料厚度和工艺要求辨别运用电动空气锤或手锤砸制。铁砧、凿子、钳子、花模、花锤、红炉、淬火水桶、砂轮机、磨光机、台钳、切割机、弯管机、钻孔机、电焊机及各类辅助工具、辅助工具是铁匠的必备兵器。锻打或歪曲出的各类花叶纹理、枝蔓、曲线、立体结果，是铁艺工作者聪明和手艺的完美展现。纯熟的工匠流利而有节拍的又快又准的劳做，几乎就是在艺术扮演，这个进程繁琐且流畅的进行，每一滴挥洒的汗水，每一次与铁的碰撞，它是铁艺价值可否增值的重中之重，工艺品的附加值全凭此。平均每面积在8㎡的铁艺大门，需要9600分钟的制作周期，158000次的捶打，要并依据本人对铁艺材质和工艺要求等经验，对图纸线条的走向进行小改动。最终整合拼装成一扇完整的铁艺大门。

　　Secondly, during the blueprint layout, the blacksmith delineates each component in a 1:1 ratio, forging and distorting the raw materials. When forging and smashing, there are cold forging and hot forging, and electric air hammers or hand hammers are used for hammering due to material thickness and process requirements. Anvil, chisel, pliers, flower mold, flower hammer, red furnace, quenching water bucket, grinding wheel machine, polishing machine, vise, cutting machine, pipe bending machine, drilling machine, welding machine and various auxiliary tools are essential weapons for blacksmiths. The various flower and leaf textures, branches, curves, and three-dimensional results forged or distorted are the perfect display of the intelligence and craftsmanship of ironworkers. A skilled craftsman's fluent, rhythmic, fast, and precise labor is almost like an artistic performance. This process is tedious and smooth, and every drop of sweat and collision with iron is the most important factor in whether the value of iron art can increase. The added value of handicrafts depends entirely on this. A wrought iron gate with an average area of 8 square meters requires a production cycle of 9600 minutes and 158000 blows. Based on my experience in wrought iron material and process requirements, I need to make minor changes to the direction of the drawing lines. Finally integrated and assembled into a complete wrought iron gate.

　　第三：.注重铁艺的表层处置。铁艺产物组装后还属于半制品，还需除锈、打磨、抛光。放射除锈是首选的除锈办法，手工和动力东西除锈仅为放射除锈的增补伎俩。涂漆之前铁艺产品的工件外表底层有焊渣、焊疤、尘土、油污、水、毛刺、泥砂等污垢。这个进程是考验一个铁艺工场治理程度的主要目标。我们感觉这个顺序的重要性甚至重于其他顺序，这个顺序的耗费工时甚至要比前边的工时还要漫长，它直接影响了后期油漆附出力结果和制品的精致水平。结合各类条件的综合考虑，在我们南京我们在前期选材阶段就已经在原材料的防锈防腐做了详细的工作安排，在南京理工大学防腐防锈技术支持下，对所有的铁艺制作原料进行了处理。大大减少后期处理工期长的问题。在铁艺制品成型之后再对表面进行上漆，而且铁艺制品的上漆次数可不是一次两次，少则4次以上、多则有8次左右。在室外涂装时环境温度要在5-38℃之间，如果在阳光直接照射下，铁艺大门的表面温度能比气温高8-12℃，而在室内无阳光直接照射的情况，铁艺大门表面温度只比气温高2-3℃。?涂装时漆膜的耐热性只能在40℃以下，超过43℃时，铁艺大门产品表面上的漆膜就容易产生气泡而局部鼓起，使附着力降低。低于0℃时，在室外涂装容易使漆膜冻结而不易固化。最佳的涂装时间是当日出3小时后，这时附在钢材表面的露点基本干燥，日落后3小时内停止(室内作业不限)，此时空气中的相对湿度尚未回升，铁艺大门产品表面尚存的温度不会导致露点形成。?相对湿度不应大于85%，超过时，铁艺大门表面有露点凝结，漆膜附着力差。涂层后4小时之内，漆膜表面尚未固化，容易被雨水冲坏，所以在4小时之内不得淋雨。涂装完毕的铁艺大门表面不应有误漆、漏涂、脱皮、皱皮、乳突、流坠、针眼、气泡、返锈、空鼓、显凹陷、粉化松散、浮浆等外观缺陷，涂层应均匀。?在铁艺的大门未安装前，将其上的灰尘及污渍清理干净，以保证油漆施工的效果及质量，避免油漆在上漆一段时间后出现开裂脱落的现象。 铁艺大门油漆施工是铁艺大门的质量及美观度的保证，其能够有效的防止铁艺大门中的铁与空气中的氧或生活中酸碱物质接触后，发生氧化生锈等化学反应。正是因为前期后期都在铁艺防腐防锈工作的高度重视，所有在咱们我们的铁艺制品相比较同等质量的其他制品寿命要呈几何翻倍式的增长。

　　Thirdly: Pay attention to the surface treatment of wrought iron. After assembly, wrought iron products still belong to semi-finished products and require rust removal, grinding, and polishing. Radiation rust removal is the preferred method of rust removal, while manual and powered rust removal are only supplementary tricks for radiation rust removal. Before painting, the outer layer of the workpiece of the wrought iron product is covered with welding slag, welding scars, dust, oil stains, water, burrs, mud, sand and other dirt. This process is the main objective to test the level of governance of an iron factory. We feel that the importance of this sequence is even greater than other sequences, and the labor cost of this sequence is even longer than the previous ones. It directly affects the later paint adhesion results and the exquisite level of the product. Taking into account various conditions, we have already made detailed work arrangements for rust and corrosion prevention of raw materials in the early stage of material selection in Nanjing. With the support of anti-corrosion and rust prevention technology from Nanjing University of Science and Technology, we have processed all the raw materials for iron production. Greatly reducing the problem of long post-processing time. After the formation of wrought iron products, the surface is painted, and the number of times wrought iron products are painted is not once or twice, ranging from 4 or more times to about 8 times. When painting outdoors, the ambient temperature should be between 5-38 ℃. If exposed to direct sunlight, the surface temperature of the wrought iron gate can be 8-12 ℃ higher than the air temperature. However, in the absence of direct sunlight indoors, the surface temperature of the wrought iron gate is only 2-3 ℃ higher than the air temperature.? The heat resistance of the paint film during coating can only be below 40 ℃. When it exceeds 43 ℃, the paint film on the surface of the iron gate product is prone to bubbles and local bulges, reducing adhesion. When the temperature is below 0 ℃, outdoor painting can easily freeze the paint film and make it difficult to cure. The optimal painting time is 3 hours after the sun sets, when the dew point attached to the steel surface is basically dry. It should be stopped within 3 hours after sunset (indoor work is not limited). At this time, the relative humidity in the air has not yet risen, and the remaining temperature on the surface of the iron gate product will not cause dew point formation.? The relative humidity should not exceed 85%. When exceeded, there will be dew point condensation on the surface of the wrought iron gate, and the adhesion of the paint film will be poor. Within 4 hours after coating, the surface of the paint film has not yet cured and is easily damaged by rainwater, so it should not be exposed to rain within 4 hours. The surface of the painted iron gate should not have any appearance defects such as paint errors, omissions, peeling, wrinkling, bumps, sagging, pinholes, bubbles, rust, hollowing, obvious depressions, powdery looseness, floating slurry, etc. The coating should be uniform.? Before installing the iron gate, clean the dust and stains on it to ensure the effectiveness and quality of the paint application, and avoid cracking and peeling of the paint after a period of time. The painting construction of wrought iron gates is a guarantee of the quality and aesthetics of wrought iron gates. It can effectively prevent chemical reactions such as oxidation and rust from occurring when the iron in wrought iron gates comes into contact with oxygen in the air or acidic and alkaline substances in daily life. It is precisely because of the high attention paid to anti-corrosion and rust prevention work in the early and later stages of our iron products that the lifespan of our iron products has exponentially increased compared to other products of the same quality.

　　第四：售后服务这个版块，最后在铁艺成品完整安装交付到客户手中之后，我们工作时间以内随时与客户保持联系，实时沟通客户使用体验以及遇到的各类情况。每次交付一件铁艺制品，我们都会成立一个专门跟进小组，及时为客户提出的疑惑或者遇到的问题进行答复，对问题较复杂的情况，会有专门的处理小组上门与客户面对面交流解决。

　　Fourthly, in the after-sales service section, after the complete installation and delivery of the wrought iron products to the customers, we will keep in touch with them at all times during working hours, communicate with them in real time about their usage experience and various situations encountered. Every time we deliver a piece of wrought iron product, we will establish a dedicated follow-up team to promptly respond to any questions or issues raised by the customer. For more complex situations, a dedicated team will come to the customer's door to communicate and solve them face-to-face.

　　流水生产只是复制，唯有手工才是传承。我们一直致力于对文化的尊重，对历史的传承。为每一个与我们同行的人献上一份来自铁艺的美好。

　　Flow production is just replication, only manual labor is inheritance. We have always been committed to respecting culture and inheriting history. To offer a beautiful tribute from wrought iron to every person who walks with us.

　　本文由  济南铁艺大门  奉献.更多有关的知识请点击  http://www.jnghbxg.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

　　This article is dedicated by Iron Gate For more related knowledge, please click http://www.jnghbxg.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.