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装两年就吐黄水?先掀开看焊点和切口
很多院子、小区围墙刚装完黑亮挺直,过两个采暖季,底梁和花件缝隙开始冒锈。业主第一反应是“铁艺本来就爱锈”,其实错不在铁,在工艺链断了一环。
Many courtyards and residential areas have just installed black and straight walls, and after two heating seasons, the gaps between the bottom beams and decorative elements begin to rust. The first reaction of the property owner is that "iron art has always loved rust", but in fact, the fault lies not in the iron, but in the broken link in the process chain.

铁艺护栏的寿命不是由“是不是铁”决定的,而是三层东西叠出来的:
The lifespan of wrought iron guardrails is not determined by whether they are made of iron or not, but by the stacking of three layers:
基材别用回收薄皮管。户外立柱起码选Q235碳钢,庭院围墙立柱壁厚≥2.0mm、横杆≥1.5mm、竖杆≥1.2mm;厂区、临街、要抗撞的,整体再往上加一档。拿游标卡尺抽两端和中间,标2.0实测1.6的,直接退。
Do not use recycled thin leather tubes as the substrate. At least Q235 carbon steel should be selected for outdoor columns, and the wall thickness of the courtyard wall columns should be ≥ 2.0mm, the horizontal bars should be ≥ 1.5mm, and the vertical bars should be ≥ 1.2mm. For factory areas, street facing areas, and those that need to be collision resistant, an additional level should be added as a whole. Use a vernier caliper to draw both ends and the middle, mark 2.0 and measure 1.6, then return directly.
防锈别信“刷了防锈漆”。普通醇酸漆只是外衣,针孔一破就从里面烂。户外靠谱做法是整体热浸镀锌(锌层≥65~85μm)+户外级静电喷塑,锌层是长在铁里的,磕掉一小块也会自己牺牲阳极保护周边。签合同必须把“整体热浸镀锌”五个字写死,别接受冷镀锌管顶替。
Don't believe in "brushing anti rust paint" for rust prevention. Ordinary alkyd paint is just a coat, and once a pinhole breaks, it rots from the inside. The reliable outdoor method is to hot-dip galvanize the entire body (zinc layer ≥ 65-85 μ m)+outdoor grade electrostatic spraying. The zinc layer is long inside the iron, and even if a small piece is knocked off, it will sacrifice the anode protection for the surrounding area. The five words' overall hot-dip galvanizing 'must be written firmly in the contract, do not accept cold galvanized pipes as substitutes.
焊口和切口是命门。工厂焊完还要现场切割、补焊、打膨胀孔,这些裸铁截面不补漆,三个月就从内向外锈。进场带一罐冷镀锌漆,所有切口、焊道、螺丝孔补刷两遍再装。
Welding joints and incisions are the gates of life. After welding in the factory, it is necessary to cut, repair, and drill expansion holes on site. These bare iron sections will rust from the inside out within three months without repainting. Bring a can of cold galvanized paint to the site, and brush all cuts, welds, and screw holes twice before installation.
再看几个容易漏的安全数:
Let's take a look at a few security numbers that are prone to leakage:
竖杆净间距压到110mm以内,防小孩钻爬;临空栏杆净高,低层≥1.05米、高层≥1.10米;立柱中心距别超1.5~2.0米,风压大的院子加密到1.2米。横杆别做成“踩踏梯”,不然再漂亮也过不了验收。
Keep the clear distance between vertical poles within 110mm to prevent children from crawling and crawling; The clear height of the overhead railing is ≥ 1.05 meters for low floors and ≥ 1.10 meters for high floors; The center distance between the columns should not exceed 1.5-2.0 meters, and for yards with high wind pressure, it should be increased to 1.2 meters. Don't make the horizontal bar into a 'stepping ladder', otherwise no matter how beautiful it is, it won't pass the inspection.
安装时基础别省:混凝土条形基础或独立基础埋深≥300mm,预埋钢板厚度≥8mm,膨胀螺栓打在实心梁上,不打空心砖和保温层。焊点要满焊不是点焊,焊脚高度≥4mm,焊完敲渣打磨,24小时内补环氧富锌底漆。
During installation, the foundation should be different: the buried depth of the concrete strip foundation or independent foundation should be ≥ 300mm, the thickness of the pre embedded steel plate should be ≥ 8mm, the expansion bolt should be placed on the solid beam, and no hollow bricks or insulation layer should be placed. The welding point should be fully welded, not spot welded. The height of the welding foot should be ≥ 4mm. After welding, the slag should be knocked and polished, and the epoxy zinc rich primer should be repaired within 24 hours.
验收做三件事:手推立柱顶无松动、摇晃扶手整体同步不软脚、磁性测厚仪抽测锌层达标。这三条过了,再谈花纹和颜色。
Three things need to be done for acceptance: the top of the manually pushed column is not loose, the shaking armrest is synchronized as a whole without soft feet, and the magnetic thickness gauge is used to measure the zinc layer to meet the standard. Let's talk about patterns and colors after these three have passed.
把“壁厚实测、整体热镀锌、焊口补锌、基础打实”这四句钉在验收单上,同样一围栏杆能多安稳用好几年。
Nail the four sentences of "wall thickness measurement, overall hot-dip galvanizing, welding joint zinc repair, and solid foundation" on the acceptance form, and the same fence pole can be more stable and used for several years.







